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Manufacturing Process of Trex Decks in Dumfries, VA
Learn More about Hal Co and our 33+ years of experience around the Northern Virginia Area.
10% OFF Trex Decks
Save 10% on a new Trex deck from HAL CO when you submit your request today!
Premier Trex Deck Contractor of the Northern Virginia and Washington DC Metropolitan Area Since 1981
Ecological Friendly Trex Decks for Homeowners in Dumfries, VA
HAL CO Fence sources the best possible materials for our fences and decks. In addition to red cedar and pressure-treated pine for our Dumfries, VA customers, we now offer Trex Decks’ new eco-friendly composite wood product as an attractive, weather-resistant alternative.
The new Trex composite has a 95% content of recycled plastic film and wood. The company also uses modern, ecological friendly manufacturing procedures. These new methods eliminate the use of harmful chemicals and instead use factory waste that previously and needlessly went into landfills.
The plastic film comes from a wide number of sources. Trex purchases and gathers dry cleaning bags, grocery and other shopping bags, newspaper sleeves, sandwich bags, and even the overwrap used on items like multipacks of tissues and toilet paper.
The wood content comes from reclaimed sources such as lumber yard scrap ground to sawdust. Trex proudly makes the claim no tree was cut down to make a single one of their planks or other products.
The Trex manufacturing process itself is simple. After purchasing the plastic film, the company cleans it and then grinds it into granules. Next, the plastic is mixed with the sawdust and heated. Trex’s manufacturing team works the mixture until it is smooth, soft, and pliable; adding color dyes as needed for filling orders.
Next, technicians pour the plastic mix into forms to create the deck boards and rails. They then cool the boards and cut them to length and shape. Inspectors examine the final product for a fully blended color throughout each piece, overall strength, and any visible defects. Once cleared, they wrap and ship the pieces to us for installation.
Trex works closely with the U.S. Green Building Council to show companies and communities how they can design around these new materials and ideas. HAL CO Fence supports this idea with every Trex deck we install in Dumfries, VA.
To ensure we meet every customer requirement and wish possible, HAL CO Fence maintains an in-house design team. With over 35 years in the deck and fence business, our team can help every customer design a deck which is not only meets its functional requirement but also adds to the beauty and value of the home. We usually find the only restrictions are HOA or city guidelines.
Once our team arrives at a home, to begin installing a Trex deck around your Dumfries, VA home, they take care to finish quickly and with as little disturbance to you and your neighbors as possible. The task may take several days, but none of our teams begin work, leave a mess on your property, and then disappear for a week to start other installations.
If you are ready to replace your old deck or install your first with a new, eco-friendly choice, call us today at 703-794-9800 to set up a design appointment. HAL CO Fence is ready to help you get started.
The Residents of Northern Virginia and the Washington DC Metropolitan Area
For Almost 40 Years
For a Limited Time Only GET 10% OFF Your next Hal Co fence, deck, or screen porch.
With almost 40 years of experience, we are a family owned and operated fence and custom deck contractor committed to providing the highest quality products and unparalleled service available in Stafford County VA, Faquier County VA, Dumfries VA, Great Falls VA, Leesburg VA, Manassas VA and Reston VA...